A research institute specializing in Materials Science

Extreme Materials Institute

Department of High Temperature Materials

Head of Department 'Choi, Baig-gyu'
Head of Department
Choi, Baig-gyu

Department Introduction

Department of High Temperature Materials is currently working on alloy development, process optimization, test and evaluation and failure analysis of metallic materials applied to high-temperature on service. Major research fields of the department are on superalloys, which are mainly applied to industrial gas and steam turbine, aerospace, jet engine, and defense facilities.

+82-55-280-3321

Major Activities

  • Development of single-crystal and directionally solidified materials for gas turbine : 5 papers published, 1 patent registered.
  • Development of powder manufacturing and 3D printing process technologies for 650℃ class Ni-base superalloy : 2 papers published

Major Research Area

  • Development of single crystal/directional solidification superalloys and their manufacturing process
  • Development of corrosion/oxidation resistance superalloys for energy plant application
  • Development of superalloys and their manufacturing process for steam turbine of combined cycle power plant
  • Study on 3D printing technology for Ni-base superalloys
  • Development of bonding materials for superalloys and repair process of gas turbine components

Future Research Plan

  • High temperature mechanical testing and materials DB construction for gas turbines
  • Development of 3D printing and post-processing technologies of Ni-base superalloys
  • Superalloys for energy plant : Development of key technologies for commercialization
  • Study on enhancement of weldability and printability in superalloys
  • Repair process for hot parts in aircraft engine and gas turbine for power generation

Major R&D Activities

Development of single crystal superalloy for TIT 1650℃-grade industrial gas turbines

  • Design of 8 candidates of Rene N5 grade single crystal alloy using thermodynamic calculation
  • Optimization of heat treatment process for candidate alloys and evaluation of high-temperature properties – Comparative evaluation with Rene N5
  • Evaluation of high-temperature properties of domestic single crystal castings by using Rene N5
(a) Evaluation of high-temperature properties
of candidate alloys
(b) Microstructure analysis according to
heat treatment process
(c) Properties evaluation of domestic
single crystal castings

Development of DS superalloy for TIT 1650℃-grade industrial gas turbines

  • Control of metal-mold reaction during directional solidification of superalloy 247LC
  • Database construction for tensile, creep and hot corrosion properties of DS 247LC superalloy prepared by 25kg-grade master ingot
  • Recrystallization behavior of DS 247LC superalloy under creep deformation
(a) Metal-Mold reaction of
247LC superalloy
(b) Tensile, creep and hot
corrosion properties (DB)
(c) Recrystallization of 247LC superalloy
under creep deformation

Development of optimal design and process technology for 3D printing aircraft parts

  • Selection of high-temperature parts for aircraft engines and optimization of additive manufacturing process parameters
  • Design of 3DP strategies for specimens for property evaluation and aircraft parts and database establishment of heat treatment and post-treatment process
  • Additive manufacturing of prototype parts and performance verification
(a) Selected parts (exhaust nozzle) and pore fraction
according to 3DP process parameters
(b) Evaluation of mechanical properties according to
heat treatment design
(c) Additive manufacturing of prototype parts and
property evaluation