Department of Extreme Environmental Coatings
- Head of Department
Jang, Yeong-jun
Department Introduction
Department of Extreme Environmental Coatings aims to develop the coating technologies to overcome the performance limitations of materials in harsh operating environments (ultra-high temperature, abrasion, and extreme friction/wear) for power generation, aerospace, national defense, and general industrial machinery
Major Activities
- Development of tribology coating : 5 paper published, 3 patents registered, 1 patent applied
- Highly conductive, highly reliable ultrathin metal films: 5 papers published, 1 patent registered
- Development of thermal barrier coatings : 4 papers published
- Technology transfer contract: DLC coating related technology (2, total 21.5 million KRW)
- Technology fee income: DLC coating related technology (4, total 57.1 million KRW ), Surface treatment & heat dissipation technology for heat exchanger (1, total 31million KRW)
Major Research Area
- Development of functional coating and tribology analysis technologies at extremely low temperature
- Development of optical and high-performance HF-DLC coating on IR lens materials
- Development of conductive coating for electrostatic discharge in semiconductor device
- Fabrication of Highly conductive, highly reliable ultrathin metal films for optoelectrical devices
- Development of heat-resistance and non-skid coating materials for the flight deck of a Korean light aircraft carrier
- Development of thermal barrier coatings and life evaluation of gas turbines
- Development of plasma resistant coating for semiconductor manufacturing equipment
Future Research Plan
- Development of extremely low-temperature functional coating and tribology evaluation technology considering operation temperature
- Development of high hardness (60 GPa) thick carbon coating for the machining of difficult-to-cut materials
- Development of a coating technique implementing two-dimensional growth of ultra-thin metal film with ultra-small (<3%) optical loss and high conductivity
- Development of evaluation technology of thermal barrier coatings on real turbine blades
- Development of life prediction technology of thermal barrier coatings
Major R&D Activities
Research on the interfacial & tribological properties to improve the durability of materials/parts in extremely low-temperature environment
- Development of interfacial/surface coating and tribology evaluation system to improve the durability of moving materials/parts used in extremely low-temperature (-253℃~room temp.) and high pressure (250~300 bar) environments, such as hydrogen vehicles and storage facilities.
- Technology to control the thermal expansion/contraction with a wide temperature range (extremely low temp. ~ room temp.)
- Design of tribology coating to improve the durability at low temperature and non-lubricated environments
- Tribology analysis technology under extremely low temperature and high-pressure environment (low-temperature sliding wear test, micro-tensile, and impact test)
Development of heat-resistance and non-skid coating materials for the flight deck of a Korean light aircraft carrier(CVX)
- Development of heat-resistant and non-skid coating materials and thermal analysis technology to protect the flight deck from the high-temperature exhaust flame of short take-off and vertical landing (STOVL) aircraft deployed on a Korean light aircraft carrier(CVX)
- Development of composition and structure of coating materials for flight deck
- Coating process technology for the flight deck
- Evaluation of flame exposure performance of coating materials for the flight deck
- Evaluation of friction and wear of non-skid coating materials for the flight deck
Development of ultrathin metal-based transparent electrodes implementing completely transparent, highly conductive, and highly reliable properties simultaneously
- Two-dimensional growth of noble metals comprising single/multiple components on oxide substrates
- Simultaneous achievement of high optical transparency (optical loss < 3%), high electrical conductivity (resistivity < 9×10-8 Ωm), and ultrahigh reliability against oxidation and thermal loading.
- Application of developed transparent electrodes into various optoelectrical applications (Transparent heater, OLED, photovoltaics, etc)